Corporate Experience in Process Safety
Process Engineering Associates, LLC (PROCESS) has served our clients by providing Facilitators (team leaders) and Scribes (technical recorders) in a variety of industries using these techniques:
- Hazard and Operability (HAZOP)
- Layer of Protection Analysis (LOPA)
- What-If?
- Checklist
- FMEA (Failure Modes and Effects Analysis)
- Qualitative Risk Matrix Safety Integrity Level (SIL) Selection Methodology
The following links provide partial lists of process safety related projects where PROCESS has served our clients and helped them ensure a safe operation.
Natural Gas Liquids (NGL) Plants
Pipeline and Terminal Facilities
Miscellaneous Types of Facilities
Chemical Facilities
Type Facility |
Service Provided |
Location |
| Carbon Dioxide Capture Plant | Process Hazard Analysis (PHA) | Tennessee |
| Chemical Plant | PSM/RMP Compliance Audit | Tennessee |
| Chemical Plant | Relief Valve Process Safety Information Development | Tennessee |
| Chemical Plant | Process Hazard Analysis (PHA) | Tennessee |
| Chemical Plants (2) | MOC Process Hazard Analysis | Tennessee |
| Coke Facility | Process Safety Information Development | Ohio |
| Pthalic Anhydride Unloading System | Process Hazard Analysis (PHA) | Canada |
| Tantalum Production Unit | Process Hazard Analysis (PHA) | Nevada |
Natural Gas Liquids (NGL) Plants
Type Facility |
Service Provided |
Location |
| Distillation Unit | Process Hazard Analysis (PHA) | Texas |
| Ethane Recovery Unit | Process Hazard Analysis (PHA) | Texas |
| Field Gas Gathering Unit | Process Hazard Analysis (PHA) | Texas |
| Front End Clean Up Unit | Process Hazard Analysis (PHA) | Texas |
| Liquid Gas Recovery Unit | Process Hazard Analysis (PHA) | Texas |
| NGL Consolidation Project | Process Hazard Analysis (PHA) | Texas |
| NGL Treaters | Process Hazard Analysis (PHA) | Texas |
Petroleum Refineries
Type Facility |
Service Provided |
Location |
| Amine Unit | Process Hazard Analysis (PHA) | Indiana |
| Amine Units (4) | Process Hazard Analysis (PHA) | Montana |
| Amine Units (4) | Process Hazard Analysis (PHA) | Texas |
| Amine Units (3) | SIL Selection Analysis | Montana |
| Ammonium Thiosulfate Unit | Process Hazard Analysis (PHA) | New Mexico |
| Aromex Unit | Process Hazard Analysis (PHA) | Texas |
| Atmospheric Storage Unit (Tank Farm) | Process Hazard Analysis (PHA) | Virginia |
| Benzene Reduction Project | Layer of Protection Analysis (LOPA) | Texas |
| Benzene Reduction Project | MOC Process Hazard Analysis | Texas |
| Benzene Reduction Project | MOC Process Hazard Analysis | Montana |
| Boiler House | Process Hazard Analysis (PHA) | Montana |
| Butamer Unit | SIL Selection Analysis | Montana |
| Butamer Unit | Process Hazard Analysis (PHA) | Montana |
| Butamer Unit Revamp Project | MOC Process Hazard Analysis | Texas |
| Catalytic Reformer Unit | Process Hazard Analysis (PHA) | Texas |
| Catalytic Reformer Units (3) | Process Hazard Analysis (PHA) | Montana |
| Caustic Scrubber Systems Project | MOC Process Hazard Analysis | Montana |
| Coker Vapor Recovery Unit | SIL Selection Analysis | Virginia |
| Coker Vapor Recovery Unit | Process Hazard Analysis (PHA) | Virginia |
| Combination Vapor Recovery Unit | SIL Selection Analysis | Virginia |
| Combination Vapor Recovery Unit | Process Hazard Analysis (PHA) | Virginia |
| Control Rooms (2) | Process Hazard Analysis (PHA) | Montana |
| Cooling Towers | Process Hazard Analysis (PHA) | Montana |
| Crude Complex | SIL Selection Analysis | Texas |
| Crude Unit | Process Hazard Analysis (PHA) | Louisiana |
| Crude Unit | Process Hazard Analysis (PHA) | Indiana |
| Crude Units (2) | Process Hazard Analysis (PHA) | New Mexico |
| Crude Units (4) | Process Hazard Analysis (PHA) | Texas |
| Crude Units (5) | Process Hazard Analysis (PHA) | Montana |
| Crude Units (2) | SIL Selection Analysis | Montana |
| Crude Unit Revamp Project | MOC Process Hazard Analysis | Indiana |
| DCS | Process Hazard Analysis (PHA) | Montana |
| Delayed Coker Unit | Process Hazard Analysis (PHA) | Russia |
| Delayed Coker Unit | Process Hazard Analysis (PHA) | Oklahoma |
| Delayed Coker Unit | Process Hazard Analysis (PHA) | Montana |
| Delayed Coker Unit | SIL Selection Analysis | Montana |
| Demex Units (2) | Process Hazard Analysis (PHA) | Texas |
| Desulfurization Unit | Process Hazard Analysis (PHA) | Virginia |
| Diesel Desulfurization Unit | SIL Selection Analysis | Virginia |
| Disproportionation Unit | Process Hazard Analysis (PHA) | Texas |
| Distillate Hydrotreating (DHT) Unit | SIL Selection Analysis | Texas |
| Distillate Hydrotreating (DHT) Unit | Process Hazard Analysis (PHA) | Montana |
| Distillate Hydrotreating (DHT) Unit | Process Hazard Analysis (PHA) | New Mexico |
| Distillate Hydrotreating (DHT) Unit | Process Hazard Analysis (PHA) | Indiana |
| Distillate Hydrotreating (DHT) Units (3) | Process Hazard Analysis (PHA) | Texas |
| FCC Feed Desulfurizer Units (2) | SIL Selection Analysis | Montana |
| FCC Feed Desulfurizer Units (4) | Process Hazard Analysis (PHA) | Montana |
| FCC/Gas Concentration Unit | Process Hazard Analysis (PHA) | Montana |
| FCC/Gas Concentration Unit | SIL Selection Analysis | Montana |
| FCC/Gas Concentration Unit | Process Hazard Analysis (PHA) | Indiana |
| FCCU | SIL Selection Analysis | Texas |
| FCCU | Process Hazard Analysis (PHA) | New Mexico |
| FCCU (4) | Process Hazard Analysis (PHA) | Texas |
| FCCU Light Ends Recovery Unit | Process Hazard Analysis (PHA) | Texas |
| Flare Systems (2) | Process Hazard Analysis (PHA) | Montana |
| Flare Systems (3) | Process Hazard Analysis (PHA) | Texas |
| Flare System | Process Safety Information Development | Montana |
| Flare System | SIL Selection Analysis | Texas |
| Fuel Gas Treater Modification Project | MOC Process Hazard Analysis | Texas |
| Fuel Gas Treating Unit | Process Hazard Analysis (PHA) | Texas |
| Gas Oil Hydrotreating (GOH) Unit | Process Hazard Analysis (PHA) | New Mexico |
| Gas Oil Hydrotreating (GOH) Unit | Process Hazard Analysis (PHA) | Texas |
| Gas Oil Hydrotreating (GOH) Unit | SIL Selection Analysis | Montana |
| Gas Oil Hydrotreating (GOH) Unit | MOC Process Hazard Analysis | Montana |
| Gasoline Rerun Unit | Process Hazard Analysis (PHA) | Texas |
| HDS/Platformer Units | Process Hazard Analysis (PHA) | Texas |
| HF Alkylation Unit | Process Hazard Analysis (PHA) | New Mexico |
| HF Alkylation Unit | Process Hazard Analysis (PHA) | Indiana |
| HF Alkylation Units (2) | Process Hazard Analysis (PHA) | Texas |
| HF Alkylation Units (4) | Process Hazard Analysis (PHA) | Montana |
| HF Alkylation Unit | SIL Selection Analysis | Montana |
| HF Alkylation Unit | SIL Selection Analysis | Texas |
| Hydrocal Complex | Process Hazard Analysis (PHA) | Louisiana |
| Hydrodesulfurization Unit | Process Hazard Analysis (PHA) | Montana |
| Hydrogen Plants (3) | SIL Selection Analysis | Montana |
| Hydrogen Plants (7) | Process Hazard Analysis (PHA) | Montana |
| Hydrogen Unit | Process Hazard Analysis (PHA) | Texas |
| Hydrotreater Unit | SIL Selection Analysis | Montana |
| Hydrotreater Units (2) | Process Hazard Analysis (PHA) | Texas |
| Isomerization Unit | Process Hazard Analysis (PHA) | Indiana |
| Isomerization Units (2) | Process Hazard Analysis (PHA) | Montana |
| Isomerization Units (2) | Process Hazard Analysis (PHA) | Texas |
| Kero HDS Units (2) | Process Hazard Analysis (PHA) | Montana |
| Light Distillate Hydrotreater (LDH) Units (2) | Process Hazard Analysis (PHA) | Texas |
| Light Ends Fractionation Unit | Process Hazard Analysis (PHA) | Texas |
| Loading Rack Incinerator | Process Hazard Analysis (PHA) | Montana |
| Low Pressure Vapor Recovery Unit | SIL Selection Analysis | Montana |
| Low Pressure Vapor Recovery Unit | Process Hazard Analysis (PHA) | Montana |
| LPG Loading Area | Process Hazard Analysis (PHA) | New Mexico |
| Methyl Mercaptan Units (2) | Process Hazard Analysis (PHA) | Texas |
| Mid-Distillate Unifier Unit | Process Hazard Analysis (PHA) | Montana |
| NaHS Units (2) | Process Hazard Analysis (PHA) | Montana |
| Naphtha Desulfurization Unit | Process Hazard Analysis (PHA) | Virginia |
| Naphtha Desulfurization Unit | SIL Selection Analysis | Virginia |
| Naphtha Hydrodesulfurization Unit | Process Hazard Analysis (PHA) | Texas |
| Naphtha Hydrotreating Unit | Process Hazard Analysis (PHA) | New Mexico |
| Naphtha Hydrotreating Unit | SIL Selection Analysis | Montana |
| Naphtha Hydrotreating Units (5) | Process Hazard Analysis (PHA) | Montana |
| Offgas Treating Unit | Process Hazard Analysis (PHA) | Texas |
| Olefin Splitter | SIL Selection Analysis | Montana |
| Olefin Splitter | MOC Process Hazard Analysis | Montana |
| Platformer Unit | Process Hazard Analysis (PHA) | New Mexico |
| Platformer Unit | SIL Selection Analysis | Montana |
| Platformer Unit | Process Hazard Analysis (PHA) | Indiana |
| Platformer Units (2) | Process Hazard Analysis (PHA) | Montana |
| Pressurized Storage Unit | SIL Selection Analysis | Texas |
| Pressurized Storage Unit | Process Hazard Analysis (PHA) | New Mexico |
| Pressurized Storage Units (2) | Process Hazard Analysis (PHA) | Montana |
| Pressurized Storage Units (2) | Process Hazard Analysis (PHA) | Texas |
| Pressurized Storage Units (4) | Process Hazard Analysis (PHA) | Virginia |
| Propane Deasphalting (PDA) Unit | Process Hazard Analysis (PHA) | Montana |
| Propane Deasphalting (PDA) Unit | Process Hazard Analysis (PHA) | Texas |
| Propylene Fractionation Unit | Process Hazard Analysis (PHA) | Texas |
| Propylene Recovery Unit | Process Hazard Analysis (PHA) | Texas |
| Refining Company (3) | Process Safety Information Development | New Mexico |
| Refining Company | Process Safety Information Development- Relief Valve Design Basis | Montana |
| Refining Company | Process Safety Information Development- Relief Valve Design Basis | Oklahoma |
| Refining Company | PSM/RMP Compliance Audit | Louisiana |
| Refining Company | PSM/RMP Compliance Audit | Utah |
| Refining Company | PSM/RMP Compliance Audit | Virginia |
| Refining Company (2) | PSM/RMP Compliance Audit | New Mexico |
| Refining Company (4) | PSM/RMP Compliance Audit | Montana |
| Refining Company (5) | PSM/RMP Compliance Audit | Texas |
| Reformer Unit | Process Hazard Analysis (PHA) | Texas |
| Reliability Enhancement Project | MOC Process Hazard Analysis | Texas |
| Saturate Light Ends Unit | Process Hazard Analysis (PHA) | Texas |
| Saturates Liquids Units | Process Hazard Analysis (PHA) | Montana |
| Saturates Liquids Units | SIL Selection Analysis | Montana |
| Saturates Liquids Units (2) | Process Hazard Analysis (PHA) | Texas |
| SCOT Unit | SIL Selection Analysis | Texas |
| SCOT Unit (2) | Process Hazard Analysis (PHA) | Texas |
| Sour Water Stripping (SWS) Unit | Process Hazard Analysis (PHA) | Indiana |
| Sour Water Stripping (SWS) Units (2) | Process Hazard Analysis (PHA) | New Mexico |
| Sour Water Stripping (SWS) Units (3) | Process Hazard Analysis (PHA) | Montana |
| Sour Water Stripping (SWS) Units (5) | Process Hazard Analysis (PHA) | Texas |
| Sour Water Stripping (SWS) Unit | SIL Selection Analysis | Texas |
| Sour Water Stripping (SWS) Units (2) | SIL Selection Analysis | Montana |
| Sulfolane Units (2) | Process Hazard Analysis (PHA) | Texas |
| Sulfur Complex | Layer of Protection Analysis (LOPA) | Oklahoma |
| Sulfur Complex | Process Hazard Analysis (PHA) | Oklahoma |
| Sulfur Complex | PSM/RMP Compliance Audit | Montana |
| Sulfur Recovery Unit (SRU) | Process Hazard Analysis (PHA) | Louisiana |
| Sulfur Recovery Unit (SRU) | Process Hazard Analysis (PHA) | Indiana |
| Sulfur Recovery Units (SRU) (4) | Process Hazard Analysis (PHA) | Montana |
| Sulfur Recovery Unit (SRU) | SIL Selection Analysis | Texas |
| Sulfur Recovery Units (SRU) (3) | SIL Selection Analysis | Montana |
| Sulfur Recovery Units (SRU) (7) | Process Hazard Analysis (PHA) | Texas |
| Sulfuric Alkylation Units (2) | Process Hazard Analysis (PHA) | Texas |
| Sulfurox Unit | Process Hazard Analysis (PHA) | New Mexico |
| Tail Gas Treating Unit | Process Hazard Analysis (PHA) | Texas |
| Tail Gas Treating Units (4) | Process Hazard Analysis (PHA) | Montana |
| Tail Gas Treating Units (3) | SIL Selection Analysis | Montana |
| Tank Farm Cavern Storage | Process Hazard Analysis (PHA) | Texas |
| Treater Project | SIL Selection Analysis | Montana |
| Treater Project | MOC Process Hazard Analysis | Montana |
| Treater Unit (2) | Process Hazard Analysis (PHA) | Montana |
| Triconex Project | MOC Process Hazard Analysis | Texas |
| ULSD Unit | Process Hazard Analysis (PHA) | Texas |
| ULSD Unit | Process Hazard Analysis (PHA) | New Mexico |
| ULSD Units (2) | SIL Selection Analysis | Montana |
| ULSD Units (2) | Process Hazard Analysis (PHA) | Montana |
| ULSG Unit | Process Hazard Analysis (PHA) | Texas |
| ULSG Unit | SIL Selection Analysis | Texas |
| Ultraformer Unit | Process Hazard Analysis (PHA) | Virginia |
| Ultraformer Unit | SIL Selection Analysis | Virginia |
| Unibon Units (2) | Process Hazard Analysis (PHA) | Texas |
| Utility Systems (2) | Process Hazard Analysis (PHA) | Montana |
Petrochemical Facilities
Type Facility |
Service Provided |
Location |
| Aromax Unit | Process Hazard Analysis (PHA) | Puerto Rico |
| BTX | Process Hazard Analysis (PHA) | Texas |
| Liquid Hydrogen Unloading System | Process Hazard Analysis (PHA) | Texas |
Pipeline and Terminal Facilities
Type Facility |
Service Provided |
Location |
| Ammonia Pipeline System | Process Safety Management Audit | Missouri |
| Ammonia Terminal | Process Safety Information Audit | Texas |
| Ammonia Terminals (2) | Process Safety Information Audit | Nebraska |
| Ammonia Terminals (2) | Process Safety Information Audit | Minnesota |
| Ammonia Terminals (2) | Process Safety Information Audit | Illinois |
| Ammonia Terminals (5) | Process Safety Information Audit | Iowa |
| Ammonia Terminal | Process Safety Information Development | Kansas |
| Ammonia Terminal | Process Safety Information Development | Texas |
| Ammonia Terminals (2) | Process Safety Information Development | Minnesota |
| Ammonia Terminals (2) | Process Safety Information Development | Indiana |
| Ammonia Terminals (2) | Process Safety Information Development | Nebraska |
| Ammonia Terminals (3) | Process Safety Information Development | Illinois |
| Ammonia Terminals (5) | Process Safety Information Development | Iowa |
| Refined Products Terminal | Process Hazard Analysis (PHA) | Texas |
| Refined Products Terminal | Process Hazard Analysis (PHA) | Indiana |
| Refined Products Terminal | Process Hazard Analysis (PHA) | Colorado |
| Refined Products Terminals (2) | Process Hazard Analysis (PHA) | Kansas |
| Refined Products Terminals (2) | Process Hazard Analysis (PHA) | Illinois |
Miscellaneous Types of Facilities
Type Facility |
Service Provided |
Location |
| Electron Beam Heavy Oil Upgrading System | Process Hazard Analysis (PHA) | New York |
| Feed Preparation System | Hazard and Operability (HAZOP) Analysis | Tennessee |
| Hazardous Waste Thermal Treatment Unit | Process Safety Information Development | Tennessee |
| Uranium Downblending Process | Process Safety Information Development | Tennessee |
| Metal Melt Radioactive Waste Transfer Process | Process Hazard Analysis (PHA) | Tennessee |
| Nuclear Facility (2) | Process Safety Information | Tennessee |
| Nuclear Research Reactor | Regulatory Assessment | Georgia |
| Oven Fire Suppression System | MOC Process Hazard Analysis | California |
| Personal Products Manufacturer | Process Safety Management Compliance Audit | Connecticut |
| Waste Water Treatment Plant | Process Hazard Analysis (PHA) | Tennessee |
Training Courses
Type Facility |
Service Provided |
Location |
| Refining Company | MOC Process Hazard Analysis Training Course | Virginia |
| Refining Company | MOC Process Hazard Analysis Training Course | Louisiana |
| Refining Company | Root Cause Failure Analysis Training Course | Virginia |
| Refining Company | Root Cause Failure Analysis Training Course | Louisiana |
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