Recent PROCESS Projects - click on links below

Alternative Fuels

Waterless Biodiesel Plant Process Design

Biodiesel Plant Process Simulation and Excel Interface Development

Ethanol Plant Simulation and Process Design Package Automation

Syngas Production System, Syngas Cleanup Process, and Pilot Plant Engineering Evaluation

Biodiesel Plant Improvements for Methanol Drying Column Design

Environmental Permitting Assistance for New Gasification Plant

Municipal Solid Waste to Synfuels Production Preliminary Process Design

Downstream Systems Preliminary Process Design for a Biomass to Syngas Process

Biomass Gas to Liquids (Fischer-Tropsch) Facility Feasibility Study

Sugar Cane to Ethanol Pilot Plant Process Design and Process Improvements Engineering

Cellulosic Ethanol Demonstration Plant Preliminary Design

Independent Third-Party Design Review of New Tire Recycling Pyrolysis Plant

Biodiesel Plant Site Engineering Evaluation and Due Diligence Support

Petroleum Refining Projects

Crude Distillation Unit Debottlenecking Study and Process Design

Crude Vacuum Distillation Tower Computer Process Simulation and Preliminary Process Design and Specification

Crude Unit Preheat Train Modifications Design for Upgraded Desalter Operation

Crude Distillation Unit Preliminary Capacity Evaluation

Asphalt Refinery Caustic Scrubber Computer Process Simulation, Process and Controls System Design, and Equipment Specification Preparation

Hydrocarbon Light Ends Fractionation System Computer Process Simulation and Process Controls Design

Multiple Fractionation Facilities Upgrades Simulation, Preliminary Design, and Capital Cost Estimates Preparation

Operations Support and Process Design for Crude Distillation, Hydrotreating, Thermal Conversion, and Hydrogen Units and Pressure Relief Valve Calculations Review and Relief System Upgrades Implementation

Process Designs, Equipment Specifications Preparation, and Capital Cost Estimate Developments for Alkylation Unit KOH Blowdown, Crude Distillation Unit Overhead, and Fuel Gas Knockout Systems

Crude Unit Revamp Project Computer Process Simulation, Alternatives Evaluation, Process Optimization, and Capital Cost Estimate Preparation

Delayed Coker Products Intermediate Storage System Process Design

Air Blower Systems Process Design for Fluid Coker Coke Conveyance

Bitumen/Heavy Oil Field Upgrading System Pilot Plant

Refinery Knock-Out Drum and Fuel Gas Conditioning System Design

Flare Loading Scenarios Identification

As-Built P&ID Preparation

Alkylate High-Capacity Pump Detail Process Design, and Detail Design and Installation Management

Butamers Dryer Upgrades Process Design

Amine Unit Addition Flare System Capacity Evaluation

Amine Unit Flare Header Loading Scenarios Development and Flare Capacity Evaluation Basis Preparation

Refining Units Computer Process Simulation, Pressure Relief Valve Evaluation, and Flare System Modeling and Analysis

Flare Header Loading Scenarios Development and Pressure Relief Valves Capacity Evaluation Study Update

Relief Systems and Flare Loading PHA Recommendations Process Engineering

Flare Vapor Recovery System Preliminary Process Design

Flare System Computer Process Simulation and Capacity Evaluation

Butane Vaporizer and Railcar Unloading Facilities Pressure Relief Devices Evaluation

Pressure Relief Valve Design Evaluation

Pressure Relief Valve Design Evaluation and Process Safety Information Preparation

Operating Procedures Review and Update

Pressure Relief Valve Capacity Evaluation

Pressure Relief Valve Capacity / Design Evaluation

Sour Gas Sweetening Sodium Hydrosulfide Plant Computer Process Simulation, Preliminary Process Design, and Heat Exchanger Sizing and Design

Regulatory Compliance Audits at Multiple Petroleum Refineries for OSHA Process Safety Management and EPA Risk Management Program Regulations

Process Hazard Analyses (PHAs) for Petroleum Refinery Production Units

Title V Air Permit Renewal Process Engineering Support

Maximum Intended Inventory Volume Calculations for OSHA PSM

Refinery Wastewater Effluent Throughput Capacity Study and Debottlenecking

Firewater System Hydraulics Study to Support a New Refinery Processing Unit

Hydrocarbon Tank Farm Condensate Recovery System Modeling and Debottlenecking

FCC Unit Wet Gas Compressor Lube-Oil Filter Improvement Design

Refinery Crude Furnace and Feed Train Hydraulic Improvements Engineering

Development of Refinery Safe Operating Limits (SOL)

Batch Chemical Projects

Batch Chemical Process Engineering Support During Detail Design Phase

Specialty Organic Chemical Production Process Design Basis Development, Computer Process Simulation, Process Design Package Preparation, and PHA Facilitation

By-Product Reaction Pilot Plant System Design Evaluation and Pilot Plant Testing Technical Supervision

Specialty Organic Chemical Production Process Expansion Design Package Preparation

Organic Process Utilities (Steam, Hot Oil, Nitrogen) Capacity Evaluations, Process Vent, Thermal Oxidizer and Flare Systems Capacity Evaluation, and Expanded Systems Computer Process Simulation and Design

Polymerization Batch Process Evaluation and Scaleup Process Design

Powder Product Recovery System Upgrade Process Design and Capital/Operating Cost Estimates Preparation

Tank Farm VOC Emissions Control System Alternatives Evaluation

Product and Process Development On-Site Engineering Support

Benzoic Acid Production Modified Process Startup Engineering and Assistance

Batch Reactor Heat Transfer System Computer Process Simulation and Process Design Evaluation

Ethanol Recovery System Detailed Process Design Package Preparation

Evaluation of Dimple Jacketed Batch Reactor Heating/Cooling Systems to Determine New Product Formula Cycle Times

By-Product Reaction System Process Design, HAZOP, and Detail Design Review

Absorbers, Mist Eliminators, and Heat Exchangers Process Simulation, Process Improvement Engineering, and Process Throughput Evaluation

Industrial Vent/Gas Cleaning System Computer Process Simulation and Scrubber System Design and Specification

Building-Wide Vent Emissions Control System Scrubber Alternatives Technical and Economic Evaluation, Process Design and Equipment Specifications Preparation, and Capital Cost Estimate Development

Diphenyl Ethane (DPE) Batch Production Solvent Recovery Systems Process Evaluation and Optimization, and Operations Troubleshooting and Support

Batch Chemical Production Process LEL Evaluation and Process Improvements Design

Fume Incineration System Computer Process Simulation, and Process Design and Regulatory Compliance Evaluation

Scrubber Systems Computer Process Simulation, Operational Evaluation and Air Permitting Assistance

Light Ends Recovery System Computer Process Simulation and Condenser Process Design

Process Batch Reactors Vent Stream Control Alternatives Technical and Economic Evaluation

Chemical Plant Purchase Due Diligence Evaluation

Liquids Incinerator Gas Cleaning System Troubleshooting, Design and Controls Modifications Recommendations, and Modified System Startup

Multiple Batch Reaction / Product Recovery Processes Pressure Relief Systems Modeling and Rupture Disks Design/Sizing

Organic Chemicals Storage Tank Vents and Pressure Relief System Design Evaluation

Pressure Relief Valve Evaluation

Product Drying Area Offgas Characterization and Emissions Control System Process and Control System Design

Six-Sigma Process Calculations

Thermal Oxidizer Replacement Alternatives Screening and Technical and Economic Evaluation

Wastewater Treatment System Process Control System Design and Specification

Acid/Caustic Regeneration System Preliminary Technical and Economic Evaluation

Wastewater Treatment System Sampling and Compliance Plans Preparation, and System Design, Specification, and Cost Estimate Preparation

Continuous Chemical Projects

Benzoic Acid Feasibility Study and Preliminary Plant Design

New High Purity Propylene Distillation Process Design

Monomer Production Facility Distillation Column Design and Rating

Organic Acid Production Plant Detail Process Design and Equipment Specifications Preparation

Equipment Manufacturer Separations Column Design and Sizing

Multi-Tower HCl Absorption System Computer Process Simulation and Design

New Specialty Chemical Plant Process Design and Equipment Specification Preparation

Process Equipment Throughput Evaluation, De-Bottlenecking, and Re-design

Bentonite Plant Furnaces Gas-to-Coal Conversion Feasibility Study Development

Carboxylic Acid Refining Process Capacity Expansion Study and Process Design

Xylene Recovery Distillation System Operational Evaluation and Process Improvements Engineering

Benzoic Acid Distillation Purification System Computer Process Simulation and Offgas Instrumentation Evaluation

HCl Regeneration System Alternatives Evaluation and Distillation Tower Computer Process Simulation and Design

Sodium Hydrosulfide Production Facility Reactor Alternatives Evaluation, Computer Process Simulation, and Detailed Process Design

HCl Regeneration System Alternatives Evaluation and Distillation Tower Computer Process Simulation and Design

Sodium Hydrosulfide Production System Pilot Plant Mangement

Study-Level Sodium Hydrosulfide Production System Process Design and Capital Cost Estimate

Sodium Hydrosulfide Production System Process Computer Simulation and Operational Evaluation

Emissions Control Alternatives Technical and Economic Evaluation

Lime Production CEMS Quality Assurance Manual Preparation

Flare System Process Design Package Preparation

Ammonium Bisulfite Production System Absorption Column Computer Simulation and Operational Evaluation

Cooling Water Distribution System Upgrades Computer Process Simulation

Chemical Waste Tank LEL Incident Investigation and Expert Witness

Fume Incinerator System Process Design Package Preparation

Sulfur Thermal Treatment System Process Computer Simulation and Operational Evaluation

Process Engineering Support Services and Process Hazards Analysis (PHA) to Replace a Fiberglass Insulation Manufacturing Facility

Engineering Firm (E/C and A/E) Subcontract Projects

Metallurgical Coke Manufacturing Facility Quench Tower Improvements

Duct Hydraulic Line Sizing for a coke Processing Plant Project

Mercury Removal Processes Design Basis Development Support

Biodiesl Plant Process Design

Biodiesel Plant Improvements for Methanol Drying Column Design

Batch Chemical Process Engineering Support During Detail Design Phase

Cryogenic Plate-and-Frame Heat Exchanger Modeling Optimization Project

Greenfield Coke Plant Waste Heat Recovery System Alternatives Technical and Economic Evaluation, Process Design, Detail Design Management, and Startup

Metals Refining Offgas Acid/Particulate Removal System Computer Process Simulation, PFD Preparation, System Upgrade Process Evaluation and Detail Design Review

Hydrocarbon Light Ends Fractionation System Computer Process Simulation and Process Controls Design

On-Site Support as an Engineering Firm Process Team Member

Acid Gas Scrubbing System Operating Limits Evlauation

Ammonium Bisulfite Production System Absorption Column Computer Simulation and Operational Evaluation

Sugar Cane to Ethanol Pilot Plant Process Design and Process Improvements Engineering

Cooling Water Distribution System Upgrades Computer Process Simulation

Multi-Tower HCl Absorption System Computer Process Simulation and Design

Study-Level Sodium Hydrosulfide Production System Process Design and Capital Cost Estimate

Power Plant Di-Basic Acid Recovery System Feasibility Study

Sulfur Thermal Treatment System Process Computer Simulation and Operational Evaluation

Condensing System Computer Process Simulation, Technical Evaluation, and Upgrades Preliminary Process Design

Firewater System Hydraulics Study to Support a New Refinery Processing Unit

Process Engineering Support Services and Process Hazards Analysis (PHA) to Replace a Fiberglass Insulation Manufacturing Facility

Pressure Relief Valve Evaluation

Fume Incinerator System Process Design Package Preparation

Expert Witness

Organic Peroxide Product Contamination Expert Witness

Chemical Waste Tank LEL Incident Investigation and Expert Witness

Compressed Air Piping Design Evaluation and Design Field Verification Expert Witness

FDA Food Grade Projects

Sugar Concentration Facility Evaporator/Stripper Process Simulation

Organic Peroxide Production System Process Troubleshooting, Lab and Pilot Testing Management

Metals Processing Projects

Metallurgical Coke Manufacturing Facility Quench Tower Improvements

Metal Powder Production Chemical Reaction System Process Improvements Identification, Engineering Documentation, Implementation and Trial Batches Technical Supervision

Process Design Package for a Specialty Metals Production Facility Expansion

Nitrogen Oxides (NOX) Emissions Removal System Process Evaluation

Oxides Production Powders Handling and Processing Systems Alternatives Process Design, Evaluation, and Capital Cost Estimate

Batch Metal Powder Production System Operational Evaluation and By-Product Reaction System Alternatives Evaluation

Sodium Processing Facility Process Design and Process Safety Evaluation

Metals Refining Offgas Acid/Particulate Removal System Computer Process Simulation, PFD Preparation, System Upgrade Process Evaluation and Detail Design Review

Greenfield coke Plant Waste Heat Recovery System Alternatives Technical and Economic Evaluation, Process Design, Detail Design Management, and Startup

Metals Processing Facility Remote Handling Glove Box System Detail Design Support - Specialty Metal Production Facility

Catalyst Manufacturing Facility NOX Scrubbing System Evaluation and Troubleshooting

Nuclear Related Projects

Nuclear Facility Waste Treatment System Design Support

Reactor Grade Uranium Recovery Facility Process Design

Nuclear Research Facility Process Cooling Loops Detailed Simulation and Design, and Utilities Systems Process Design

Nuclear Research Facility Utilities Detail Process Design, Detail Design Management, Procurement and Construction Assistance, and Startup

Nuclear Waste Vitrification System Acid Gas and Iodine Scrubbing System Feasibility Evaluation and Process Design Review

Research Facility Commissioning System Utilities Design

Uranium Disposition and Thorium Extraction Facility Process Design and Cost Estimate Preparation

Nuclear Research Facility Mercury Systems Process Engineering

Product Purification Facility Design Basis Development, Computer Process Simulation, Process Design Package Preparation, and PHA Facilitation

Specialty Chemical Processing Systems Process Design Calculations Validation

Nuclear Materials Process Design and Systems Startup Engineering

Wastewater Treatment System Upgrade Process Design, Equipment Specification Preparation, and PHA Facilitation

Thorium Extraction and Uranium Downblending Plant Process Design Review

Pharmaceutical Projects

Condensing System Computer Process Simulation, Technical Evaluation, and Upgrades Preliminary Process Design

Pipeline / Terminal Facility Projects

Emissions Modeling of Cryogenic Ammonia Storage Facilities

Anhydrous Ammonia Pipeline/Terminals Computer Process Modeling and Simulation, and Process Improvements Engineering and Design

Ammonia Condensing System Upgrade Alternatives Technical Screening and Preliminary Technical and Economic Evaluation

Sodium Hydroxide and Sodium Hydrosulfide Storage Tanks Heat Loss Modeling and Evaluation

Anhydrous Ammonia Terminals PSM Compliance Support

Perform Process Hazards Assessments (PHAs) at Multiple Refined Product Pipeline Terminals 

Power Generation & Fuels

Power Plant CO2 Capture Pilot-Plant Design

Flue Gas Mercury Removal Processes Design Basis Development

Duct Hydraulic Line Sizing for a coke Processing Plant Project

Fuels Blending Facility Fume Incinerator Cost Reduction Alternatives Evaluation and Recuperative Heat Exchanger Computer Process Simulation, Design, and Specification

Power Plant Di-Basic Acid Recovery System Feasibility Study

Process Safety Projects

Petroleum Refinery PSM Compliance Support and Process Safety Information Development

Determination of Refinery Maximum Intended Inventory Levels

Development of Refinery Safe Operating Limits (SOL)

Process Safety and Risk Management Program Consulting

Process Hazard Analyses (PHAs) for the Petroleum Refinery/Petrochemical/Chemical Production Units

Lubricants Production Facility OSHA PSM and EPA RMP Compliance Assessment

Perform Process Hazards Assessments (PHAs) at Multiple Refined Product Pipeline Terminals

Regulatory Compliance Audits at Multiple Petroleum Refineries for OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) Regulations

Safety Integrity Levels (SIL) Selection within a Refining or Petrochemical Plant Safety Instrumented System (SIS)

Safety Integrity Level (SIL) Selection Analysis for the Safety Instrumented Systems (SISs) in the Crude and Low Pressure Vapor Recovery Units

Safety Integrity Level (SIL) Selection Analysis for the Safety Instrumented Systems (SISs) in the Amine, Sulfur Recovery, and Tail Gas Treating Units

Safety Integrity Level (SIL) Assessmentfor the Safety Instrumented Systems (SISs) in the Fluidized Catalytic Cracking (FCC) / Gas Concentration Units

Waste Treatment Projects

Biological Sludge Treatment System Computer Process Simulation, Process Design Package Preparation

Independent Third-Party Design Review of New Tire Recycling Pyrolysis Plant

Thermal Waste Treatment Facility Sludge Dewatering and Drying, and Offgas Organic Recovery Systems Process Design Basis Preparation and Alternatives Technical and Economic Evaluation

Catalytic Extraction Waste Treatment Facility Product Slurry/Reaction System Process Design Package Preparation

Caustic Byproduct Purification System Feasibility Study and Alternatives Evaluation

Hazardous/ Radioactive Waste Feed Pretreatment System Pilot Plant Test Plan Development and Pilot Plant Management

Ion Exchange Column and Ceramic Filters Process Design Reviews, Operational Evaluations, and Computer Modeling and Simulation

TSCA Incinerator Computer Mass and Energy Balance Model Development

Production Reactor System Alternatives Evaluation, Process Design, and HAZOP

Dry Active Waste Air Pollution Control System Process Design Evaluation and Computer Simulation

Catalytic Extraction Waste Treatment Facility Operating Procedures Preparation

Waste Treatment Facility Preliminary Process Design Review, Process Design, Computer Process Simulation, and Controls Design

Thermal Desorption System Computer Process Simulation and Operational Evaluation

Waste Treatment Facility-Wide Detail Design Review

Solid Waste Thermal Treatment Alternatives Technical and Economic Evaluation

Nuclear Facility Waste Treatment System Design Support

Water Treatment Projects

Industrial Waste Water Plant Design, Pilot Program, and Commissioning

Water Treatment Plant Chemical Feed System Process Design

pH Control System Design and Specification for a Wastewater Treatment Plant

Wastewater Treatment System Sampling and Compliance Plans Preparation, and System Design, Specification, and Cost Estimate Preparation

Water Treatment Plant Capacity Upgrade Evaluation

Wastewater Treatment Facility Operational Evaluation

Wastewater Treatment System Process Control System Design and Specification

Refinery Wastewater Effluent Throughput Capacity Study and Debottlenecking

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