Services Provided - Summary List
Process Engineering Associates, LLC (PROCESS) was formed in January 1996 to provide process design, engineering, and safety services to any and all of the processing industries. Our concept was to specialize only in process engineering and hire only chemical engineers. This unique focus has allowed us to attract and retain some of the best chemical engineering talent available anywhere. PROCESS' personnel are experienced, highly-motivated chemical engineers with track records of significant achievement in the process engineering field.
PROCESS offers only chemical process engineering services, but we apply our process engineering capabilities over a wide range of industries - chemicals, petroleum, waste treatment, alternative fuels, nuclear materials, power generation, and more. We also provide services to many traditional full service engineering firms. PROCESS has experience in providing a wide range of Process Engineering Services, including the following items.
(Note: Main heading links provide a general description of this service, whereas service sub-components listed are linked to a listing of project summaries where this type of service was provided.)
Conceptual Process Design Services ( Front End Loading FEL-0, FEL-1)
Detailed Process Design Services (Sch. A, Basic Engineering Pkg. [BEP], Basic Process Design [BPD])
Process Simulation and Modeling Services
Relief Valve and Flare Header Services
Environmental Compliance Support
Detail Engineering and Construction/Startup Phase Project Support
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Conceptual Process Design Services Overview ( Front End Loading FEL-0, FEL-1)
- Design Basis Development
- Process Feasibility Studies
- Technical and Economic Evaluations
- Process Alternatives Evaluations
- Preliminary Process Design Packages
- Front End Engineering Design (FEED) Packages
- Preliminary Capital Cost / Operating Cost Estimates
- Coker Upgrade Studies
Detailed Process Design Services Overview (Sch. A, Basic Engineering Pkg. [BEP], Basic Process Design [BPD])
- Design Basis Development
- Process Simulation
- Process Flow Diagrams (PFDs)
- Process Controls Design
- Process Level Piping Diagrams and Instrumentation Diagrams (P&IDs)
- Equipment Specifications (process level)
- Equipment, Line, and Instrument Lists
- Equipment Plot Plans and Layout Drawings
- Process Control Diagrams (PCDs)
- Process Design Level Cost Estimates (capital and operating)
- Process Operating Manuals & Operating Procedures
Operations Support Services Overview
- Regulatory Basis Development
- Revamp Studies
- Debottlenecking & Capacity Evaluations
- Energy Conservation Studies
- Relief Device & Flare System Evaluations
- Utilities Evaluations
- Troubleshooting & Process Optimization
- Operating Procedure Development
- Process Documentation Development
- On-Site Operator and Engineering Staff Training
- Process Commissioning & Startup Assistance
- Pilot Plant Planning, Design, and Oversight Assistance
Process Simulation and Modeling Services Overview
- Expertise with CHEMCAD Simulation Software
- Modeling with Other Commercial Software Tools
- Detailed Mass & Energy Balance
- Detailed Heat Exchanger Design / Evaluation
- System Hydraulics Analysis
- User Friendly Simulation Spreadsheet Interfaces
Process Safety Services Overview
- Facilitating Process Hazards Analyses (PHAs)
- Hazards Assessments (including HAZOPs)
- Conducting Process Safety Compliance Audits
- Layer of Protection Analyses (LOPA)
- Conducting Safety Integrity Level (SIL) selection analyses for Safety Instrumented Systems (SISs)
- Resolving/Implementation Assistance of PHA Recommendations
- Developing Process Safety Information
- Developing Process Safety (PSM) & Risk Management (RMP) Programs
Environmental Compliance Support Overview
- Pollution Control System Design
- Waste Treatment & Wastewater Treatment System Design
- Waste Recycling & Waste Minimization Process Design
- Emissions estimating
- Regulatory assessment
- Compliance assessment
- Permit Preparation Support (Construction & Operating)
- Monitoring / Sampling planning and coordination
Third Party Evaluations Overview, etc.
Detail Engineering and Construction/Startup Phase Project Support
- Process Equipment/Construction Bid Package Preparation
- Vendor Bid/Proposal Review & Evaluation
- Process Engineering Construction Oversight More info...
- Startup Support
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