Continuous Process Chemicals Manufacturing

Our Services

PROCESS can provide preliminary design packages; mass and energy balances; complete process design packages with equipment specifications, capital and operating cost estimates; and any number of other process engineering services.

We have worked on a broad range of continuous chemical projects for many years, and that breadth allows us to rapidly respond to our client's needs with quality engineering information. A few of the project categories completed many times by PROCESS have included:

  • Greenfield/Brownfield Plant Design
  • Continuous Process Scale-up
  • Capacity Evaluations
  • Process Debottlenecking
  • Capital Project Development Support (FEL-0, 1, 2, 3)
  • Process Troubleshooting
  • Chemical Recovery System Design
  • Process Simulation
  • Operations Evaluation
  • Utilities Systems Evaluation
  • Vent and Flare System Studies
  • Relief Valve Validation Sizing
  • Waste Treatment System Design
  • and more....

Our Continuous Chemical Clients


As competition from low cost chemical producers continues to grow, manufacturers strive to produce a better quality product and be more efficient than the competition. PROCESS has helped many clients by designing and optimizing existing processes to produce higher quality products (purity, color, etc.) and minimizing waste (raw materials recovery/recycle, higher conversions, etc.). Our clients involved in continuous processes producing a variety of chemicals span the industry gamut and include:

  • Local engineering and plant management
  • Local safety management (HSE mangers and PSM coordinators)
  • Corporate engineering groups
  • Multi-national commodity chemical companies
  • Plant investment groups
  • Process equipment manufacturers
  • Detail engineering and A/E clients
  • Process inventors and technology providers

Our Experience

PROCESS provides a wide range of process engineering services to chemical manufacturers using continuous processes. Our company and our engineers have a great deal of process design, operations, and process safety experience within many types of chemical plants (continuous, batch, and combinations of both). Our experience ranges from designing a major plant expansion in support of new or existing products, to performing emissions estimate calculations to satisfy regulatory requirements.

Many of our engineers have spent years running and supporting chemical plant operations. We know from experience that just trying to keep up with production issues is a full time job. Keeping products consistent and in spec, running production trials in support of product development, making sure raw materials suppliers meet quality requirements, assisting with client and corporate audits, planning maintenance/turnarounds/capital projects, etc. PROCESS can help improve your operation by scoping, designing, or implementing any number of process improvement type projects. As long as your project/problem requires the skills of experienced chemical engineers - we can help.

View list of Continuous Chemical Projects

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